西门子变频器故障分析和处理方法
一般来说,当遇到西门子变频器故障时,再上电之前首先要用万用表检查一下整流桥和IGBT模块有没有烧,线路板上有没有明显烧损的痕迹。
具体方法是:用万用表(**是用模拟表)的电阻1K档,黑表棒接变频器的直流端(-)极,用红表棒分别测量变频器的三相输入端和三相输出端的电阻,其阻值应该在5K-10K之间,三相阻值要一样,输出端的阻值比输入端略小一些,并且没有充放电现象。然后,反过来将红表棒接变频器的直流端( )极,黑表棒分别测量变频器三相输入端和三相输出端的电阻,其阻值应该在5K-10K之间,三相阻值要一样,输出端的阻值比输入端略小一些,并且没有充放电现象。否则,说明模块损坏。这时候不能盲目上电,特别是整流桥损坏或线路板上有明显的烧损痕迹的情况下尤其禁止上电,以免造成更大的损失。
如果以上测量西门子变频器故障结果表明模块基本没问题,可以上电观察。
1、上电后面板显示[F231]或[F002](MM3变频器),这种故障一般有两种可能。常见的是由于电源驱动板有问题,也有少部分是因为主控板造成的,可以先换一块主控板试一试,否则问题肯定在电源驱动板部分了。
2、上电后面板无显示(MM4变频器),面板下的指示灯[绿灯不亮,黄灯快闪],这种现象说明整流和开关电源工作基本正常,问题出在开关电源的某一路不正常(整流二极管击穿或开路,可以用万用表测量开关电源的几路整流二极管,很容易发现问题。换一个相应的整流二极管问题就解决了。这种问题一般是二极管的耐压偏低,电源脉动冲击造成的。
3、有时显示[F0022,F0001,A0501]不定(MM4),敲击机壳或动一动面板和主板时而能正常,一般属于接插件的问题,检查一下各部位接插件。也发现有个别机器是因为线路板上的阻容元件质量问题或焊接不良所致。
4、上电后显示[-----](MM4),一般是主控板问题。多数情况下换一块主控板问题就解决了,一般是因为外围控制线路有强电干扰造成主控板某些元件(如帖片电容、电阻等)损坏所至,或与主控板散热不好也有一定的关系。但也有个别问题出在电源板上。
5、上电后显示正常,一运行即显示过流。[F0001](MM4)[F002](MM3)即使空载也一样,一般这种现象说明IGBT模块损坏或驱动板有问题,需更换IGBT模块并仔细检查驱动部分后才能再次上电,不然可能因为驱动板的问题造成IGBT模块再次损坏!这种问题的出现,一般是因为变频器多次过载或电源电压波动较大(特别是偏低)使得变频器脉动电流过大主控板CPU来不及反映并采取保护措施所造成的。
总结以上,大的原器件如IGBT功率模块出问题的比例倒是不多,因为一些低端的简单原器件问题和装配问题引发的故障比例较多,如果有图纸和零件,这些问题便不难解决而且费用不高,否则解决这些问题还是不容易的。最简单的办法就是换整块的线路板!
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ACCURAY 6-082156-002 RQAUS1 6082156002
ACCURAY 082157-002 RQANS2 082157002
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ACCURAY 082157-002 RQAUS1 082157002
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ACCURAY 061552-001 MICROPROCESSOR BOARD 3-061551-001 **
ACCURAY 069242-002 RQAUS1 069242002
ACCURAY BMDC004A-006 LOGIC CONTROL MODULE BMDC004A006
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ACCURAY 100614-001 RQAUS1 100614001
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Accuray 061580-002 Board
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ABB AccuRay 069829-001 FTI PC Board
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ACCURAY ABB 061589-002 PRC BOARD 061589002
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30 day WARRANTY Accuray 067452-003 Board
ABB/ACCURAY 061589-002 PC BOARD TRC, 061589002, 8-061588-002 REPAIRED
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FREESHIPSAMEDAY ACCURAY 083886-001 UI G 83886-001 PC BOARD 083886001
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ACCURAY 4-064859-002 RQAUS1 4064859002
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Accuray Circuit Board 1-069846-001 #26437
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Accuray Circuit Board 7-084963-001 L1 #26455
ACCURAY 2-085155-001 RQANS2 2085155001
AccuRay 064860-002 PC Board FDI
AccuRay 061595-003 Scanner in PWA SSI Sensor
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HONEYWELL 60162993 BF6MDX 60162992 60162993-001 HEDP-G ACCURAY 2-055155-001
ACCURAY 064860-003 RQAUS1 064860003
ACCURAY 9-067451-002 COMMUNICATION PROCESSOR
Accuray 6-067472-001 PC Board
Accuray 6-067472-001 PC Board
ACCURAY 8-069229-001 PC BOARD
ACCURAY 61589-002 PRC MODULE GOOD TAKEOUT
ACCURAY 796193004 RQAUS1 796193004
ACCURAY TB51510103 RQAUS1 TB51510103
Accuray Circuit Board 0-083152-001 #26433
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ACCURAY 5-067457-001 PC BOARD
ACCURAY 083123-001 RQANS2 083123001
ACCURAY BDSKTAZA-001 RQAUS1 BDSKTAZA001
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ACCURAY ABB 64829-002 or 64829002 OPI PC BOARD
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AccuRay 061589-002 PC Board TRC
HONEYWELL BF4MDC 60130571 HEDP-G 60130572-001 ACCURAY 085156-001 2-085155-001
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ACCURAY AD-7-061595-003 PC BOARD 8-061594-003 AD7061595003
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ACCURAY 61580-002 SPT MODULE GOOD TAKEOUT
ACCURAY ABB 61589-002 or 61589002 PRC BOARD
ACCURAY 9-067451-002 COMMUNICATION PROCESSOR PLC BOARD
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NEW ACCURAY 082132-001 SCANNER CONTROL BOARD 082132001
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ACCURAY 061595-003 SENSOR SCANNER BOARD 061595003
ACCURAY OPERATOR INTERFACE CIRCUIT BOARD 064829-003 / 2-064828-002 103065
AccuRay Shelf Assembly with Printer Interface Model# 126091-001
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ACCURAY AD-3-053853-002 RQAUS1 AD3053853002
HONEYWELL ACCURAY 60162993-001 PC BOARD 60162993001
FREESHIPSAMEDAY ACCURAY 086172-001 6 CHANNEL MULTIDROP OUT PCB BOARD 086173-001
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ACCURAY 2-064810-002 RQAUS1 2064810002
AccuRay 2-067441-002 Rev A Printed Circuit Board 067442-003
ACCURAY ABB 69829-001 OR 69829001 FTI BOARD
ACCURAY ABB 61580-002 or 61580002 SPT BOARD
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ACCURAY 67461-002 RQAUS1 67461002
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ACCURAY 7-083882-001 PC BOARD 7083882001
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AccuRay 2-067441-002 Rev A Printed Circuit Board
Accuray 8-061588-002 I/O PLC Board
AccuRay PCB Circuit Board Part # 085156-001 Revision BC ~ 2-085155-001
AccuRay PCB Circuit Board Part # 085156-001 COMB BC ~ 2-085155-001
ACCURAY 083892-002 RQANS2 083892002
ACCURAY 2-085155-001 PC BOARD 2085155001 085156-001
ACCURAY 1-065164-001 REV BA un
AccuRay Honeywell Scanner Printed Circuit Board Module BF4MDC 60130572-001
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GUARANTEED GOOD ACCURAY PROCESS INTERFACE BOARD 3-064843-002
ACCURAY ABB HONEYWELL 60130571 REV 5 PC BOARD SCANNER
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ACCURAY ABB 61580-001 or 61580001 SPT BOARD
ACCURAY 6-053852-001 RQAUS1 6053852001
ACCURAY 5-064850-001 INTERFACE MODULE **
ACCURAY 083155-002 PLC ELECTRONIC PCB PRINTED CIRCUIT BOARD
ACCURAY 062798-002 RQANS1 062798002
ACCURAY 2-064810-002 DRIVER BOARD 2064810002
ACCURAY 059092-014 RQANS2 059092014
ACCURAY 2-064828-002 OPERATOR OPERATOR INTERFACE BOARD,
ABB ACCURAY 1-084902-001 TEST PANEL 1084902001
ACCURAY 8-061588-002 I/O BOARD 8061588002
Accuray 4-084966-001 PCB Circuit Board
ACCURAY 4-084966-001 PCB CIRCUIT BOARD *NEW NO BOX*
ACCURAY 64811-002 RQAUS1 64811002
ACCURAY 062798-003 RQANS1 062798003
AccuRay 5-064850-001 Frame Interface
ACCURAY ABB HONEYWELL 60138544-004 or 60138544004 PC BOARD
ACCURAY ABB HONEYWELL 60146135-003 or 60146135003 PC BOARD
ACCURAY ABB HONEYWELL 60146135-003 or 60146135003 PC BOARD
ACCURAY ABB HONEYWELL 60138544-004 or 60138544004 PC BOARD
ACCURAY ABB HONEYWELL 60138544-004 or 60138544004 PC BOARD
ACCURAY ABB 61577-003 or 61577003 MEM BOARD
ACCURAY ABB HONEYWELL 60162993-001 or 60162993001 PC BOARD Motherboard
ACCURAY ABB HONEYWELL 60156198-001 or 60156198001 PC BOARD Motherboard
AccuRay 064844-002 Proc. Interface Board w/AD Convertor
ACCURAY MS450-25E RQANS1 MS45025E
AccuRay 064811-002 OP2 Operator Interface Lamp Driver
NEW ABB 083898-023 ACCURAY ELECTROMETER RELAY ASSEMBLY REV EK D522789
ACCURAY 2-066692-001 PC PROCESSOR PLC BOARD
FREESHIPSAMEDAY ACCURAY 086179-502 DIAGNOSTIC RACK MODULE PCB BOARD AMSC A
ACCURAY 086283-501 RQAUS1 086283501
ACCURAY D8059 RQANS2 D8059
ACCURAY 1-061551-002 PC BOARD 1061551002
AccuRay Frame Power Interface 5-064850-001, 064851-001
ACCURAY CORPORATION POWER SUPPLY ASSY AD-8-066159-001
ACCURAY ABB 64844-002 or 64844002 PRI BOARD
ACCURAY 123143-001 RQAUS1 123143001
ACCURAY 64811-002 OP2 PC BOARD 64811002
ACCURAY 1-061551-002 RQAUS1 1061551002
ACCURAY 3-083688-001 RQAUS1 3083688001
Accuray 8-061588-002 I/O Interface Board
AccuRay Diskette Control Printed Circuit Board & Cord Lot of 3 - AE-4-066633-001
AccuRay 3-064843-002 Control Board - Lot 4 (S/N 755663040)
AccuRay 3-064843-002 Control Board - Lot 3 (S/N 755663028)
ACCURAY CONTROL BOARD 3-064843-002
ACCURAY INTERFACE CIRCUIT BOARD 3-069828-001 103029
ACCURAY 69242-002 LEM PC BOARD EXCELLENT CONDITION
AccuRay 3-064843-002 Control Board - Lot 2 (S/N 755663062)
AccuRay 3-064843-002 Control Board - Lot 1 (S/N 755663039)
ACCURAY 083898-011 RQAUS1 083898011
ACCURAY OPERATOR INTERFACE LAMP DRIVER CIRCUIT BOARD 2-064810-002 102754
ACCURAY 7945894.B RQAUS1 7945894B
ACCURAY ABB 61811-002 or 61811002 OP2 PC BOARD
ACCURAY ABB 64811-002 or 64811002 OP2 PC BOARD
Lot of 2 Accuray P/N 022163 PCA DOSE COUNT 600cGY/MIN Schonberg ASSY 1-3910-01
ACCURAY ABB 64844-001 or 64844001 PRI BOARD
ACCURAY ABB 69242-002 or 69242002 or 069242-002 LEM BOARD REV AB
#877 Accuray IRPC 086160-001 086161-002 IR Pulse Scanner ?PCB Circuit Board
ACCURAY CIRCUIT BOARD 3-083142-001
ACCURAY 8-073831-002 CONTROL BOARD 8073831002
ACCURAY 9-066695-001 RQAUS1 9066695001
ACCURAY 8-073831-002 CONTROL BOARD 8073831002
ACCURAY 67461-003 PC BOARD EXCELLENT CONDITION
AccuRay Scanner Control Module Printed Circuit Board & Cord Model# 9-085158-001
AccuRay Operator Interface Lamp Driver Printed Circuit Board Model# 2-064810-002
ACCURAY 086179-502 RQAUS1 086179502
ACCURAY 072373-001 RQANS2 072373001
ACCURAY 018375-020 RQANS2 018375020
ACCURAY 991226065 RQAUS1 991226065
AccuRay AD-3-053853-002 Power Supply
NICE LOT OF 15 INDUSTRIAL NEUTRONICS ACCURAY Control Interface Boards
ACCURAY PCB TEST PANEL CIRCUIT CARD 1-084902-001 102766
ACCURAY 101550-001 RQAUS1 101550001
AccuRay 3-064843-002 Control Board Box9B
ACCURAY ABB HONEYWELL 60130145 or 60127917-003 or 60127917003 PC BOARD
ACCURAY ABB HONEYWELL 60133227-001 or 60133227001 PC BOARD
ACCURAY OPERATOR INTERFACE LAMP DRIVER CIRCUIT BOARD 2-064810-002
ACCURAY 086261-501 RQAUS1 086261501
AccuRay 064844-002 PC Board
AccuRay 069242-001S LEM Control Board
ACCURAY NA-B-8-083103-002-B TEMPERATURE CONTROLLER (LOT OF 2)
-New- Accuray 2-085155-001 PC Board Box25B
Accuray 086149-002 PC Board Scanner Analog Box15B
Accuray 086158-004 Scanner Control Module PCB Board BOX4B
ACCURAY CORPORATION POWER SUPPLY ASSY AD-0-069052-001
ACCURAY ABB 61552-002 or 61552002 MPR BOARD
Vintage Chesterfield Cigarettes Pin Up Advertising Accuray Put A Smile Cardboard
ACCURAY CIRCUIT BOARD 7-083882-001 / 083883-005 103019
ACCURAY FRAGE DIGITAL INTERFACE CIRCUIT BOARD 6-064859-001 103012
ACCURAY GPI CONTROL MODULE CIRCUIT BOARD 3-083688-001 103064
ACCURAY MDD25-16N1 RQAUS1 MDD2516N1
ACCURAY 0-046506-001 RQAUS1 0046506001
ACCURAY ABB HONEYWELL 60144916-001 or 60144916001 SCANNER CONTROL BOARD
ACCURAY ABB HONEYWELL 60133028-001 or 60133028001 CONTROL BOARD
ACCURAY ABB 61577-001 or 61577-00B MEM BOARD 61577001
ACCURAY ABB 61552-001 or 61552001 MPR BOARD
ACCURAY ABB 0-066660-001 OR 066660001 Paper Machine Guaging Board
ACCURAY 6-061517-001 RQAUS1 6061517001
14 day WARRANTY ABB Accuray 018375-037 BDSKTAZA-001 PCB Board
ACCURAY CIRCUIT BOARD 069828-002 / FC23-006-5 103017
#886 Accuray 60155750-001 126749004 ?PC Circuit Board Module
ACCURAY AE7066762001 RQAUS1 AE7066762001
ACCURAY AD-7-065418-001 RQAUS1 AD7065418001
ACCURAY CIRCUIT BOARD 8-061594-003
AccuRay 9-085159-001 Rev. BB PPC Board
ACCURAY ASSEMBLY SCANNER CONTROL MODULE POWER SUPPLY 3-082318-001
ACCURAY 084906-001 1-084902-001 TEST PANEL MODULE REV CB D521249
ACCURAY 086277-001 RQAUS1 086277001
ACCURAY S1N030TL RQANS2 S1N030TL
AccuRay 9-064856-001 Power Failsafe
AccuRay AD-4-053795-002 DD Channel Data Display
AccuRay AD-9-053780-003 Display Board
The Accuray of Ultrasound in Estimation of Fetal Weight by Adam Mohamed
ACCURAY 1-084902-001 RQAUS1 1084902001
ACCURAY S1N030TL RQAUS1 S1N030TL
Accuray 2-067441-002 PCB Board 14 day WARRANTY
AccuRay 4-057426-001 Power Control Card ! WOW !
ACCURAY CIRCUIT BOARD 8-061594-003
ACCURAY PCA DOSE/STIF 010615 REV G S/N 0597119
ACCURAY 083155-002 CIRCUIT BOARD,
ACCURAY 064859-003 SCANNER BOARD CONTROLLER,
ACCURAY 2-053779-003 RQAUS1 2053779003
ACCURAY 4-067441-001 RQAUS1 4067441001
ACCURAY 5-047801-008 RQAUS1 5047801008
ACCURAY AD-0-083898-010 RQAUS1 AD0083898010
-New- Accuray 2-067441-002 PCB Circuit Board BOX3B
ACCURAY MICROSCAN CALIPER CALIBRATION BLOCKS NA-B-8-082537-001-A
ACCURAY 086257-502 RQAUS1 086257502
ACCURAY 2064810-002 OPERATOR INTERFACE ()
资讯来源:漳州鼎晟达自动化设备有限公司
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