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| 时间：2018-06-22 类别： 其它资讯 |
基于CC—Link网络的PLC控制系统
0 引 言 随着计算机信息网络技术的飞速发展，以PLC为核心的工业控制系统也向着大规模、网络化方向发展。各PLC生产企业都开发有自己的网络产品，并不断增强其网络的联接能力。三菱公司的工业控制网络产品很丰富，可以构成各种档次的网络系统，以适用于各种层次的工业自动化网络的不同需求。其**代表性的三种网络为：信息与管理层的以太网(Ethernet)、管理与控制层的局域令牌网(ELSECNET／H)、CC一Link开放式现场总线设备网。本文仅对CC—Link开放式现场总线设备网进行研究。 1 CC—Link网络的特点及功能 1．1 CC—Link网络的特点 CC—Link(Control&Commurlication Link，控制与通信链路系统)，是三菱电机新近推出的开放式现场总线，其数据容量大，通信速度多级可选择，而且它是一个复合的、开放的、适应性强的网络系统，能够适应于较高的管理层网络到较低的传感器层网络的不同范围。CC—Link是一个以设备层为主的网络，一般情况下，CC—Link整个一层网络可由1个主站和64个从站组成。网络中的主站由PLC担当，从站可以是远程I／O模块、特殊功能模块、带有CPU和PLC本地站、人机界面、变频器及各种测量仪表、阀门等现场仪表设备。且可实现从CC—Link到AS—I总线的联接。CC—Link具有高速的数据传输速度，**可达10 Mb／s。CC—Link的底层通信协议遵循RS 485，一般情况下，CC—Link主要采用广播一轮询的方式进行通信，CC—Link也支持主站与本地站、智能设备站之间的瞬间通信。 1．2 CC—Link网络的功能 CC—Link网络具有完善的RAS(Reliability，A—vailability，Serviceability)功能。即自动返回、切断从站、通过链接继电器／寄存器的错误检测功能。 2 CC—Link总线通信 2．1 CC—Link的通信原理 CC—Link的通信形式可分为2种方式：循环通讯和瞬时传送。循环通讯意味着不停地进行数据交换。各种类型的数据交换即远程输入RX，远程输出RY和远程寄存器RWr，RWw。一个从站可传递的数据容量依赖于所占据的虚拟站数。占据一个从站意味着适合32位RX和／或RY，并以每4个字进行重定向。如果一个装置占据两个虚拟站，那么它的数据容量就扩大了一倍。除了循环通信，CC—Link还提供主站、本地站及智能装置站之间传递信息的瞬时传送功能。信息从主站传递到从站，信息数据将以150 B为单位分割，并以每批150 B传递。若从从站传递到主站或其他从站，每批信息数据**为34 B。瞬时传送需要由专用指令FROM／TO来完成，瞬时传送不会影响循环通信的时间。限于篇幅，本文只介绍了主站与远程设备站之间的通信关系，其通信关系如图1所示。主站与远程设备站之间的通信原理如下： (1)PLC系统电源接通时，PLC CPU中的网络参数传送到主站，CC—Link系统自动启动； (2)远程设备站的远程输入RX自动储存在主站的“远程输入RX”缓冲存储器中； (3)储存在“远程输入RX”缓冲存储器中的输入状态储存到用自动刷新参数设置的CPU软元件中； (4)用自动刷新参数设置的CPU软元件开／关数据存储在“远程输出RY”缓冲存储器中； (5)根据“远程输出RY”缓冲存储器中存储的输出状态，远程输出RY自动设定为开／关(每次链接扫描的时候)； (6)用自动刷新参数设置的CPU软元件的传送数据存储在“远程寄存器RWw”缓冲存储器中； (7)存储在“远程寄存器RWw”缓冲存储器中的数据自动送到每个远程设备站的远程寄存器RWw中； (8)远程设备站的远程寄存器RWr的数据自动存储在主站的“远程寄存器RWr”缓冲存储器中； (9)存储在“远程寄存器RWr”缓冲存储器中的远程设备站的远程寄存器RWr数据存储在用自动刷新参数设置的CPU软元件中。 2．2 CC—Link通信的初始化 CC—Link通信的初始化实际上就是指CC—Link的网络参数设置。网络参数指：站的信息和站号。通信的初始化对于启动数据链接非常重要，CC—Link通信初始化设置方法只要在三菱GPPW编程软件的网络配置菜单中设置相应的网络参数，远程I／O信号就可自动刷新到CPU内存，还能自动设置CC—Link远程元件的初始参数。 3 CC—Link网络控制系统的设计 3．1 网络控制系统的构成 图2为炉窖网络控制系统原理图。控制系统设计4条生产线，图2只给出炉窖网络控制’系统中的1条生产线，其余3条从站的配置是相同的。为了提高整个控制系统的安全性以及可靠性，系统采用了双机冗余措施。在双主机系统中，二者处于对等地位，并且同时可以监测对方的运行情况以及网络的冲突侦听，并相互间传递心跳信息，一旦发现对方系统出现故障或者连接的网络故障，监测方立即接管测控任务，从而保证了系统在任何时候系统主机的完整性和完好性，只要主机和网络安全，控制系统便会安全，实时性便可得到保证。两台冗余主机的配置均采用Q系列CPU，CC—Link总线模块QJ61BTll，QJ71E71—100以太网模块，主机配置相同以保证二者的相近似，满足系统相似性原理，对控制系统的安全性设计提供了保证。 从站采用Q02H CPU智能控制单元，主要作用是管理模拟量采集(A／D)模块、模拟量输出(D／A)模块、数字量输入(DI)／数字量输出(DO)的端口I／0操作以及计数定时模块的设定，并且将所采集的数据负责上传到主站，并从主站获得的控制参数下传到模拟量输出、数字量输出模块，控制相应的执行结构。A／D，D／A，DI／DO以及计数定时模块分别用于采集煅烧炉中的温度、给控制三相异步电机旋转的变频器提供O～10V控制信号源、控制电机的起停以及监测控制开关的状态、控制三相异步电机旋转的时间等。模块的选用为：模拟量采集：AJ65BT一64AD；模拟量输出：AJ65BT一64DAV；数字量输入／输出：AJ65BTB2—16DR；热电偶输入：AJ65TB一68TD；高速计数器：AJ65BT—D62。 为了将系统集成为具有测量、控制、管理功能于一体的测控系统，在车间级的Intranet中集成了生产在线数据库以及控制参数与工艺数据库服务器，生产在线数据库服务器主要用于管理当日当班的人员、计划调度以及生产完成情况，工艺数据库服务器主要用于记录生产工艺参数、重要工段以及重要设备的定时抽检数据、故障几率等，便于了生产管理。整个程序的设计功能见图3。 3．2 网络控制系统的功能 (1)整个网络监控系统采用CC—Link现场总线，可高速地将现场数据传至主站进行管理。 (2)上位机(PC)将操作指令通过从站1CPU传送给受令执行单元执行操作，远程执行单元将工作状态通过从站CPU传送给上位机(PC)。上位机(PC)将车间中所有控制的工作状态(开、关、报警)信息显示出来供操作人员监控。上位机(PC)接到报警和停线信息立即打印故障信息并计时、统计停线时间，并通过声卡驱动音箱进行语音提示。 (3)主站和从站采用三菱Q系列CPU负责CC—Link网络的管理，以及将数据送到上位机(PC)进行分析和将中控室发出的指令送至现场从站。 (4)为保证系统内大量的数据传输，每一条生产线的参数采集和控制由一台CC—Link从站完成。所有测控参数测量值通过CC—Link与从站通信。 4 结 语 实践证明，利用CC—Link开发的网络控制系统具有实时性、开放性、保护功能齐全、通信速率快、网络先进、布线方便等优点，有利于分散系统实现集中监控，提高系统自动化水平，减轻工人劳动强度，减少事故率，提高设备的使用寿命，节能降耗，提**率，降低了成本。 *全新原装正品，现货直供！所有备件的质保期均为1年，经过专业测试认证。订购咨询热线：18105962758 *如果您需要订购产品超过1件，请与我们联系，我们可以为您提供折扣。 *我们仅采用快递方式递送备件。（顺丰） *如果您发现其他供货商为相同产品提供更为低廉的价格，我们也愿意参照其价格向您提供进一步的折扣。如果还有其他任何问题，请随时与我们联系。 *请让我们知道您有任何，备品，备件的需要，我们可以给您进一步的援助，我们等候您的咨询。 诚信经营，质量为首，诚信至上，鼎晟达竭诚为您服务 ***************漳州鼎晟达自动化设备有限公司*************** 联系人：林朝艺（销售经理） 手机 ：18105962758 QQ ：2880842795 邮箱 ：2880842795@qq.com 传真 ：0596-3119658（请备注林工收） 【主营产品】 1：Invensys Foxboro（福克斯波罗）：I/A Series系统，FBM（现场输入/输出模块）顺序控制、梯形逻辑控制、事故追忆处理、数模转换、输入/输出信号处理、数据通信及处理等。 2：Invensys Triconex: 冗余容错控制系统、基于三重模件冗余（TMR）结构的最现代化的容错控制器。 3：Westinghouse（西屋）： OVATION系统、WDPF系统、WEStation系统备件。 4：Rockwell Allen-Bradley: Reliance瑞恩、SLC500/1747/1746、MicroLogix/1761/1763/1762/1766/1764、 CompactLogix/1769/1768、Logix5000/1756/1789/1794/1760/1788、PLC-5/1771/1785等。 5：Schneider Modicon（施耐德莫迪康）：Quantum 140系列处理器、控制卡、电源模块等。 6：ABB：工业机器人备件DSQC系列、Bailey INFI 90等。 7：Siemens(西门子)：Siemens MOORE， Siemens Simatic C1，Siemens数控系统等。 8：Motorola（摩托罗拉）：MVME 162、MVME 167、MVME1772、MVME177等系列。 9：XYCOM：I/O 、VME板和处理器等。 10：GE FANUC(GE发那科)：模块、卡件、驱动器等各类备件。 11：Yaskawa（安川）：伺服控制器、伺服马达、伺服驱动器。 12：Bosch Rexroth（博世力士乐）：Indramat，I/O模块,PLC控制器,驱动模块等。 13：Woodward（伍德沃德）：SPC阀位控制器、PEAK150数字控制器。 14:工业机器人系统备件。 15： 英维斯(TRICONEX):TRICON DCS的系列，如：3805E 另外还有 雅马哈(YAMAHA), 贝加莱(B&R)， 欧姆龙(OMRON), KEBA， 安川(YASKAWA) 等品牌的停产备件。 ----------------------------------------------------------------------------- NEW AMCI 2732 PLC RESOLVER CONTROLLER, 10 BIT, 2 CHANNEL,ADVANCED MICRO DF NEW IN BOX AMCI 2732 PLC RESOLVER CONTROLLER, 10 BIT,2 CHANNEL,ADVANCED MICRO DL AMCI HT-20-10 TRANSDUCER *NEW IN BOX* AMCI 1741 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ID8647 IPLC - 1-10k2 IPLC 110k2 Controller 220vac AMCI Advanced Micro Controls Inc.. id8647 AMCI HTT-20-1800 Advanced Micro Controls HT-20-16 Resolver Transducer - New S... amci model ht-20 resolver ADVANCED MICRO CONTROLS INC. / AMCI 1531 RESOLVER INTERFACE MODULE 1531 AMCi TRANSDUCER H25-F1E ** AMCI 1431-03 STAMPING PRESS CONTROLLER ENCODER MODULE - - FREE SHIPPING AMCI 1532 Resolver Interface Module For Allen-Bradley SLC 500 2-Channel 1RPM NEW IN BOX AMCI 1531 AMCI,ALLEN-BRADLEY 1531 RESOLVER INTERFACE MODULE - NEW NO BOX - FREE SHIPPING AMCI Transducer - H25-FS-R3N AMCI HT-20 Geared Resolver Transducer Advanced Micro Controls AMCI DC25F-B1NPRGMDS encoder with 12 month warranty AMCI NX1F4D Nexus Multi Axis Stepper Controller w/ Devicenet Option & Cables AMCI, For Allen Bradley, SLC 500, 7561, SSI Interface, Very Good Condition GENUINE SAFARI SNORKEL TO SUIT CHEROKEE XJ 01/85-01/95 AMCI6 4L PETRL SS1100HF GENUINE SAFARI SNORKEL TO SUIT CHEROKEE XJ 01/85-01/95 AMCI6 4L PETRL SS1100HF AMCI 1731 Encoder Resolver Interface Module Allen Bradley AMCI 3601 MicroLogix Motion Controller AMCI Incremental Encoder DuraCoder DC25F-B1S1XS-0A new AMCI Transducer HT-20 Advanced Micro Controls Geared Resolver AMCI 3102i 2 Axis Motion Controller Module For Allen-Bradley Micrologix PLCs AMCi 2541 HIGH SPEED PROGRAMMABLE LIMIT SWITCH MODULE AMCI DURACODER DC25F-B1A8AS AMCI 1731-03 PLC CONTROLLER ENCODER MODULE CARD - - FREE SHIPPING AB Allen Bradley AMCI 3601 MicroLogix 1 Axis Stepper Controller Advanced Micro Controls AMCI 3601 | 1-Axis Stepper Module for CompactLogix AMCI ADVANCED MICRO CONTROLS TRANSDUCER Mod. 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B RB-8 RELAY I/O BOARD ADVANCED MICRO CONTROLS 2742 CONTROLLER PLC-5 AMCI 2742 (B03) ADVANCED MICRO CONTROLS INC ENCODER AMCI MODEL 1833 AMCI SD17063 STEPPER DRIVE 170vDC 700W AMCI ADVANCED MICRO CONTROLS INC RS1 REV A BOARD AMCI 1531 Resolver Interface Module SLC500 Allen Bradley AMCI 1531 Resolver Interface Module 2742 AMCI Advanced Micro Controls - 60 day warranty AMCI CRP-6 6 ft Cable - connects AMCI Controller Module to RB-(X) I/O System YORK CIRCUIT BOARD 00054622692 HSS-CDC AMCI 1531 516057 501773 CNC AMCI 1531Resolver Interface Module, SLC500 SNORKEL KIT FITS JEEP TJ WRANGLER 10/1999 - 10/2006 4.0 PETROL AMCI6 RHS 4X4 NEW ADVANCED MICRO CONTROLS AMCI RM-1 REFERENCE MODULE RM1 AMCI ADVANCED MICRO CONTROLS ENCODER 1341 Single Channel Interface Module AMCI A34780 CR-9935 Resolver Transducer Assembly 7-Pin 3/4" Shaft Dia AMCI SD3520 Stepper Driver New AMCI SM17-A44 Size 17 Stepper Motor 4VDC 1.2A/Phase 3.3OHM AMCI ADVANCED MICRO CONTROLS ENCODER 1331 Single Channel Interface Module AMCI Jeep Renault Genuine Replacement Part 3721151 (4) FACTORY SEALED! AMCI GROUNDING CLAMPS GC-1 GC1 AMCI Model No. 1531 AMCI RM-1 RM1 75375 REFERENCE MODULE AMCI 3204 4CH Stepper Controller Front Plate AMCi GC-1 GROUNDING CLAMP AMCI M9017 REV. B RB-8. RB-8 Industrial automation breakout board 资讯来源：漳州鼎晟达自动化设备有限公司 |
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